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DataGenk

Production KPI Cockpit

A real-time production cockpit with OEE tracking, downtime analysis and maintenance status for 3 production lines. Team leads steer on live data instead of yesterday’s report.

+12%
OEE
-90%
reporting time
-8%
production costs

The challenge

Production data sat in an outdated SCADA system and was only available through daily Excel exports, 24 hours late.

Our solution

ERP and SCADA integration over REST and OPC-UA, InfluxDB for time-series data and a React dashboard with threshold alerts.

The results

  • OEE improved by 12%
  • Planned vs. unplanned downtime ratio +80%
  • Reporting time -90%
  • Downtime analysis available in real time
  • Production costs -8% through better planning

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